From Mangled to Magnificent - The Step-by-Step Process
1. Remove the jaws - Flip the skull upside down and chisel away at the rock that's holding
the jaws to the rest of the skull. Set jaws aside.
2. Clean out the skull - With the skull still upside down, scrape the rock away from the bone,
layer by layer. Use brushes, picks and tiny hydraulic jackhammers and sandblasters.
3. Repair damaged areas - Using a fast drying clay, fill in cracks, sculpt missing parts and
rebuild areas that are broken or distorted.
4. Build the steel armature - This step needs the skill of a specially trained blacksmith. Using
heat and a hammer, he carefully shapes solid steel rods until they fit perfectly around the
skull and jaws.
Reference: Information from The Field Museum website.